Hexagonal - Chevron Tube Settler Manufacturer, Supplier in India

Hexagonal – Chevron Shaped Tube Settlers
(BTS - 120X44)

Hexagonal – Chevron Shaped Tube Settlers (BTS - 120X44)

BioFlow Industries Pvt. Ltd. is proud to present the BTS – 120X44, an advanced solution engineered to redefine the standards of sedimentation in water and wastewater treatment. Featuring a unique hexagonal-chevron shape, these tube settlers significantly enhance the clarification process by increasing the settling surface area and minimizing particle travel distance. Whether for pre-treatment or final sedimentation, the BTS – 120X44 helps improve plant efficiency while reducing overall footprint.

Designed with precision and built from durable, high-quality PVC materials, these structured modules support higher flow rates and resist corrosion over time. The BTS – 120X44 tube settlers are easy to install and retrofit in existing clarifier tanks, making them a perfect upgrade for older systems or an ideal component in new installations. Their geometry promotes laminar flow, boosting solid-liquid separation and maintaining stable performance even under fluctuating loads.

As a leading manufacturer and wholesale trader of PVC tube settler systems in India, BioFlow Industries brings two decades of engineering excellence to every unit we produce. We supply high-density, anti-corrosion tube settlers across Asia, tailored for municipal corporations, ETPs, STPs, and river water treatment facilities. With a commitment to innovation, performance, and sustainability, we continue to empower treatment professionals with reliable, efficient, and scalable sedimentation solutions.

Applications of Hexagonal – Chevron Shaped Tube Settlers

Increased Settling Efficiency: The hexagonal shape of the BTS-120X44 provides a large settling area in a compact space, which maximizes the efficiency of particle settlement. This structure significantly reduces the distance that suspended particles must travel before settling, speeding up the clarification process.
Optimal Flow Distribution: The chevron design facilitates a more uniform distribution of water flow through the settling area. This ensures that the entire surface area of the tube settler is used effectively, preventing channels and dead zones that can reduce settling efficiency.
Compact Design: The unique design of the BTS-120X44 allows for a more compact sedimentation system. This is particularly beneficial in facilities with limited space or where expansion of treatment capacity is required without the possibility of enlarging the physical footprint.

Advantages of Hexagonal – Chevron Shaped Tube Settlers

Reduced Operational Costs: The efficiency of the BTS-120X44 not only saves on capital costs by allowing for smaller or fewer basins but also reduces ongoing operational costs. Lower energy consumption for pumping and fewer chemical requirements for treatment contribute to significant cost savings.
Increased Clarification Capacity: By reducing the settling time and increasing the effective settling area, the BTS-120X44 allows for higher flow rates and more efficient water treatment in a smaller footprint. This increase in capacity makes it possible to treat larger volumes of water more effectively.

Property	Value
Model No.	BTS-120X44
MOC	Virgin PVC, UV Stabilized
Shape	Hexagonal Chevron
Fitting	Tongue and groove
Thickness	1mm +/- 0.1mm
Plan Settling Area (at 60 degrees slope)	11 m2/m3
Plan Settling Area (at 55 degrees slope)	13 m2/m3
Cross sectional area	120mm x 44mm
Hydraulic Radius	1.5 cm
Maximum Continuous Operating Temperature	55° C
Storage	To be kept away from direct sunlight